Bespoke intercoolers in Maldon, Essex
Are you looking for bespoke intercooler designs? Contact MJS Fabrication. We provide high-quality intercoolers and chargecoolers in Maldon and throughout Essex.

Customised design and manufacture
For customised intercoolers, contact MJS Fabrication. We specialise in manufacturing bespoke intercooler designs. The advantage of having a product by MJS Fabrication is that rather than an ‘off the shelf’ version, an intercooler purchased from us will be designed to suit its application – the right core dimensions, inlet/outlet size and position etc to suit the power of your engine, the boost pressure created by your turbo charger and will maximise the space available. The same theory is applied to our coolant radiators.

Designed to suit your specific requirements
For high-quality, customised intercooler designs, contact MJS Fabrication. The ‘end tanks’ are constructed by us from aircraft grade lightweight aluminium, fully TIG welded and pressure leak tested before despatch.
We can make an intercooler or radiator to your exact specification, either from a drawing or by having the vehicle in our workshop.
A range of design and installation services
Our services include the following:


Nissan Navara front mount intercooler
Our new Front Mount Intercooler for Nissan Navara 2.5 DCi, now available from MJS for just £465.00. Overall result – 15 degree C temperature drop, smoother throttle response and quicker 0-60mph.
Standard intercooler | MJS Fabrication intercooler |
0 – 60 mph: 80 degrees celsius | 0 – 60 mph: 40 degrees celsius |
Inlet temperature: 114 degrees celsius | Inlet temperature: 49 degrees celsius |
Outlet temperature: 114 degrees celsius | Outlet temperature: 34 degrees celsius |
Ford Mondeo front mount intercooler
After being approached on several occasions, MJS Fabrication has designed and developed a new front mounted replacement intercooler for the turbo diesel Ford Mondeo. Manufactured using the latest core technology, extruded tube and larger capacity, with 80% more volume and better than twice the standard intercooler flow rate. This intercooler is an ideal upgrade for both standard or modified vehicles.

Standard intercooler | MJS Fabrication intercooler |
Outlet temperature: 80 degrees celsius | Outlet temperature: 40 degrees celsius |
BHP: 115 | BHP: 145 |
Torque: 280 nm | Torque: 340 nm |